Services ⚡ BESS Solutions 🔌 EV Charging 🔋 BMS Design 🤖 AI for Energy
Case Studies About Contact Get a Quote
Artificial Intelligence

AI-Powered Optimisation
for BESS & EV Infrastructure

Turn raw telemetry from your battery assets into predictive intelligence. TESAS AI platform delivers demand forecasting, optimal charge–discharge scheduling, predictive maintenance, and digital twin simulation — reducing operational costs and extending asset life.

AI Product Suite

Intelligent Modules for Every Layer

🔮

Demand Forecast Engine

BESS & Grid

LSTM and Transformer-based models trained on your historical load data, weather, occupancy, and tariff schedules — predicting next-24h demand with <5% MAPE, enabling pre-emptive battery dispatch decisions.

Outcome: Reduce peak demand charges by an additional 8–12% beyond rule-based EMS — same hardware, smarter dispatch.
🔧

Predictive Maintenance

BESS & EV Chargers

Anomaly detection on cell voltage, temperature, and impedance data using isolation forests and autoencoders — flags early-stage degradation, connector corrosion, and cooling failures 2–6 weeks before breakdown.

Outcome: Increase BESS & charger uptime to 99.5%+; extend battery life by 15–20% with condition-based maintenance.

Optimal Charge–Discharge Scheduler

BESS Dispatch

Mixed-integer linear programming (MILP) + reinforcement learning combined optimiser that balances ToD tariff arbitrage, demand shaving, frequency regulation revenue, and SoH preservation — recalculated every 15 minutes.

Outcome: 18–25% higher annual revenue from the same BESS asset vs. fixed-schedule dispatch.
🧬

Digital Twin Platform

Simulation & Planning

Physics-informed digital twin of your entire BESS system — electrochemical cell model, thermal model, and grid interface model. Run "what-if" scenarios: How does adding 500 kWh change 5-year NPV? What's battery life if ambient temp rises 5°C?

Outcome: De-risk expansion decisions; virtualise commissioning and operator training before site work begins.
🚗

EV Fleet Intelligence

Fleet Charging

Route-aware charge planning for electric fleets — predict departure SoC requirements per vehicle, schedule overnight charging to minimise tariff cost, and send real-time alerts for unexpected energy drain or range anxiety events.

Outcome: 20–30% reduction in fleet energy cost; zero stranded vehicles due to charge planning failures.
☀️

Renewable Firming & Curtailment AI

Solar & Wind

AI dispatch controller for co-located solar/wind + BESS — maximises capacity utilisation factor (CUF), responds to grid operator dispatch instructions in <200ms, and reduces curtailment to near zero.

Outcome: Lift annual energy export by 8–15% from the same renewable plant — pure revenue improvement.
Technology Stack

How We Build Our AI Platform

📥

Data Ingestion

Real-time MQTT / Modbus / OPC-UA data pipelines from BMS, EMS, and SCADA — ingested to time-series database (InfluxDB / TimescaleDB) at 1-second granularity.

🧠

ML Models

Python-based ML stack — PyTorch, Scikit-learn, and custom MILP solvers (PuLP / Gurobi). Models retrain weekly on new data; A/B tested against baseline before production rollout.

☁️

Cloud & Edge

Hybrid deployment — latency-critical control on edge (Jetson / Raspberry Pi CM4); heavy ML inference on AWS / Azure. Works in sites with intermittent connectivity via local caching.

📊

Dashboard & Alerts

Grafana-based live dashboards for operations teams. WhatsApp / SMS / email alerts for anomalies. Role-based access for O&M, management, and asset owners.

🔗

Integrations

Pre-built connectors for EMS vendors (ABB, Schneider, Siemens), DISCOM SCADA, ERP systems (SAP), and fleet TMS platforms. REST API for custom integrations.

🔒

Security & Privacy

End-to-end TLS encryption, certificate-based device auth, role-based access control (RBAC), and VAPT-audited cloud infrastructure. Data residency in Indian AWS regions.

Proven Results

What AI Adds to Your Energy Assets

18–25%
Additional revenue from AI-optimised BESS dispatch
15–20%
Battery lifespan extension via condition-based maintenance
<5% MAPE
Demand forecast accuracy (24-hour horizon)
2–6 weeks
Early warning before battery or charger failure
AI Pilot Programme

Start with a Free AI Readiness Assessment

We review your existing data infrastructure and identify the highest-value AI use case for your BESS or EV assets — no commitment required.